Environmentally Friendly Semi-Auto Ex-Proof 25L Pail Filling Machine for Chemical Resin & Paint

Overview:

The Semi-Automatic Explosion-Proof (Ex-Proof) 25L Pail Filling Machine is designed for safe, precise, and eco-friendly filling of chemical resins, paints, and other flammable/combustible liquids into 25-liter pails. It combines ATEX/IECEx certification, weight-based accuracy, and environmental compliance to ensure high efficiency, safety, and sustainability in hazardous environments.

Key Features:

1. Ex-Proof Safety:

• ATEX/IECEx Certified: Suitable for Zone 1/21 hazardous areas (flammable liquids).

• Spark-Free Design: Pneumatic components, static-dissipative materials, and explosion-proof electrical systems.

• Intrinsic Safety: Complies with global standards for explosive atmospheres.

2. Environmental Sustainability:

• Spill Prevention: Drip trays, automatic nozzle purging, and spill-proof filling heads.

• Low Emissions: Solvent recovery options (e.g., fume extraction or closed-loop systems).

• Energy Efficiency: Low-power pneumatic operation and LED lighting.

3. Precision Filling:

• Weight-Based Control: ±0.1% accuracy using load cells and real-time HMI monitoring.

• Viscosity Handling: Pneumatic diaphragm pumps for medium viscosity (up to 5,000 cP) or optional gear pumps for higher viscosity.

• Adjustable Parameters: Save recipes via HMI touchscreen for different products and pail sizes.

4. Semi-Automatic Operation:

• Manual Pail Loading: Ergonomic design with quick-change nozzles for 25L pails.

• Automated Processes: Fill-to-weight, auto capping (optional), and self-purging nozzles.

• Operator Safety: Foot pedal start, emergency stop buttons, and interlock safety systems.

5. Material Compatibility:

• Chemical-Resistant Construction: 316L stainless steel frame, PTFE-lined nozzles, and FKM/EPDM seals.

• Corrosion Resistance: Suitable for aggressive chemicals like resins, paints, and solvents.

6. User-Friendly Design:

• HMI Touchscreen: Intuitive interface for recipe management, diagnostics, and training.

• Quick-Change Nozzles: Tool-free swapping for cleaning or pail size adjustments.

• Cleaning Accessibility: Removable drip trays and CIP (Clean-in-Place) options.

7. Customization Options:

• Capping Systems: Automated screw capping, crown sealing, or press-on lid closures.

• Heating: Jacketed nozzles or heated hoses for temperature-sensitive products.

• Fumes Management: Integration with fume extraction arms or solvent recovery systems.

Technical Specifications:

• Filling Range: 1–25 liters (adjustable for custom volumes).

• Accuracy: ±0.1% of target weight.

• Viscosity Handling: Up to 5,000 cP (higher with optional gear pumps).

• Materials: 316L stainless steel, PTFE liners, FKM/EPDM seals.

• Safety Certification: ATEX, IECEx, and CE compliant.

• Environment Rating: IP65 (dust and water resistant).

• Power Requirements: 220V/50Hz or 110V/60Hz (customizable).

Applications:

• Chemical Resins: Epoxy, polyester, and other industrial resins.

• Paints & Coatings: Solvent-based, water-based, or high-viscosity paints.

• Flammable Liquids: Fuels, thinners, and other hazardous chemicals.

Operation Steps:

1. Container Placement: Manually place the 25L pail under the filling head.

2. Start Filling: Initiate the cycle via foot pedal or HMI touchscreen.

3. Weight-Based Filling: The machine fills the pail to the preset weight, stopping automatically.

4. Optional Capping: Automated capping system applies and tightens the lid (if equipped).

5. Container Removal: Remove the filled and capped pail manually or via conveyor (optional).

6. Cleanup: Nozzle self-purges or undergoes manual cleaning to prevent cross-contamination.

Benefits:

1. Safety in Hazardous Areas: Ex-proof design ensures compliance with ATEX/IECEx standards for flammable environments.

2. Precision & Consistency: Weight-based filling minimizes waste and ensures accurate batches.

3. Eco-Friendly Operation: Spill prevention, solvent recovery, and energy-efficient design reduce environmental impact.

4. Versatility: Handles a wide range of viscosities and pail sizes with adjustable parameters.

5. Low Maintenance: Robust construction, quick-clean components, and CIP options minimize downtime.

6. Customization: Tailored capping, heating, and fumes management options for specific applications.

Why Choose Us?

As a manufacturer, we specialize in hazardous environment filling solutions for chemical resins, paints, and other flammable liquids. Our machines are built to balance safety, precision, and sustainability while offering flexibility for your unique needs. Contact us for a tailored quote or consultation!

Immediate Order:

Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com