Efficiency Semi-Auto Pail Filling & Capping Machine for Laundry Detergent

Overview:

The Semi-Auto Pail Filling and Capping Machine is designed for high-efficiency, precise filling of laundry detergent (liquid, gel, or viscous formulations) into pails (e.g., 5L, 20L, or custom sizes). It integrates weight-based accuracy, viscosity handling, and automated capping to streamline production while ensuring product integrity and safety.

Key Features:

1. Efficiency Optimization:

• High-Speed Filling: Fills up to 60 pails per hour (depending on viscosity and size).

• Semi-Auto Operation: Manual pail loading with automated filling, capping, and sealing.

• Continuous Workflow: Reduces cycle time with rapid nozzle purging and minimal downtime.

2. Precision Filling:

• Weight-Based Control: ±0.1% accuracy using load cells and real-time monitoring.

• Viscosity Handling: Pneumatic pumps for liquids or progressive cavity pumps for thick gels/paste.

• Adjustable Parameters: Save recipes via HMI touchscreen for different pail sizes and fill weights.

3. Automated Capping System:

• Sealed Lid Compatibility: Handles screw caps, crown lids, or press-on caps.

• Torque Control: Adjustable tightening to avoid over-tightening or cross-threading.

• Integrated Design: Capping station integrated into the machine for seamless workflow.

4. Material Compatibility:

• Stainless Steel Construction: 316L stainless steel frame and contact parts for durability.

• Chemical-Resistant Seals: FKM or EPDM gaskets to resist detergent chemicals.

• Optional Heating: Heated hoses/nozzles for cold environments or high-viscosity products.

5. User-Friendly Design:

• HMI Touchscreen: Intuitive interface for recipe management, diagnostics, and training.

• Quick-Change Nozzles: Tool-free swapping for different pail sizes or cleaning.

• Spill Containment: Drip trays and nozzle purging systems to prevent leaks.

6. Safety & Compliance:

• ATEX/IECEx Options: Explosion-proof models for flammable environments (if required).

• Overfill Protection: Automatically stops filling if preset weight is exceeded.

• CE Certified: Complies with international safety standards.

7. Low Maintenance:

• CIP Cleaning (Optional): Clean-in-place system for easy maintenance.

• Robust Construction: IP65-rated enclosure for dust and water resistance.

Technical Specifications:

• Filling Range: 1–20 liters (customizable for larger volumes).

• Accuracy: ±0.1% of target weight.

• Viscosity Handling: Up to 5,000 cP (higher with optional gear pumps).

• Materials: 316L stainless steel, FKM/EPDM seals, PTFE nozzles (optional).

• Capping Speed: <5 seconds per pail (depending on cap type).

• Environment Rating: IP65 (dust and water resistant).

• Compliance: CE certified; ATEX/IECEx options available for hazardous areas.

Applications:

• Laundry Detergents: Liquid, gel, or concentrated formulas.

• Other Chemicals: Industrial cleaners, disinfectants, and viscous liquids.

Operation Steps:

1. Container Placement: Manually place the pail under the filling head.

2. Start Filling: Initiate the cycle via foot pedal, button, or HMI touchscreen.

3. Weight-Based Filling: The machine fills the pail to the preset weight, stopping automatically.

4. Automated Capping: The capping station applies and tightens the lid (screw cap, crown lid, etc.).

5. Container Removal: Remove the filled and capped pail manually or via conveyor (optional).

6. Cleanup: Nozzle self-purges or undergoes manual cleaning to prevent cross-contamination.

Benefits:

1. High Efficiency: Fast filling and capping cycles reduce labor costs and increase productivity.

2. Precision: Accurate weight-based filling minimizes waste and ensures consistent product quality.

3. Versatility: Handles liquids, gels, and viscous detergents with adjustable pumps and nozzles.

4. Safety: Overfill protection, spill containment, and compliance certifications ensure operator safety.

5. Low Maintenance: Robust construction and quick-clean design minimize downtime.

6. Customization: Options for heated nozzles, ATEX certification, and capping types tailor the machine to your needs.

Why Choose Us?

As a manufacturer, we specialize in designing filling machines for challenging products like laundry detergent. Our machines combine precision, durability, and automation to meet your production demands. With options for material upgrades, capping systems, and efficiency enhancements, we deliver reliable solutions for detergent packaging and other industrial applications. Contact us for a tailored quote or consultation!

Immediate Order:

Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com