Four Head A-B Automatic Net Weight Liquid Filling Machine delivers the highest levels of automation, precision filling performance and throughput 2 nozzle by 2 nozzle configuration.This machine altern
4-Head A/B Component Net Weight Filling System for High-Viscosity Applications
±0.02% Accuracy ? 1:100 Ratio Range ? 1M cP Capability ? Pail/BIB Dual Mode
| Parameter | DF-8100 (Standard) | DF-8200X (ATEX) | DF-8300F (Food Grade) |
|---|---|---|---|
| Capacity | 5-20L (±0.02%) | 5-20L (±0.03%) | 5-20L (±0.025%) |
| Throughput | 45 Pails/Hour | 40 Pails/Hour | 40 Pails/Hour |
| Ratio Accuracy | ±0.02% (1:1 to 1:100) | ±0.03% | ±0.025% |
| Viscosity Range | 10,000-1,000,000 cP | Same | 50,000-800,000 cP |
| Filling Technology | 4-Head Servo Piston<br>? Dual-Channel Mass Flow<br>? Cross Ratio Compensation | ATEX Gear Pumps | Peristaltic Pump (FDA) |
| Material Path | 316L SS + PTFE Lined | Hastelloy C276 | 316L EP (Ra<0.4μm) |
| Mix Control | Static Mixer (40 Elements) | Dynamic Shear Mixer | Disposable Bag System |
| Dispense Modes | Open-Top Pails ? Bag-in-Box | Same + IBC Totes | Same + Aseptic Bags |
| Residual Control | <0.05ml (Teflon Scraper) | <0.03ml | <0.01ml |
| Cleanability | CIP 20-min Cycle | Solvent Purge | SIP/CIP 15-min Cycle |
| Power | 480V/60Hz, 22kW | 24VDC Ex ia | 480V/60Hz, 18kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | FDA 21 CFR 177.2600 |
Performance Metrics:
| Application | Ratio | Accuracy | Viscosity |
|---|---|---|---|
| Polyurethane | 1:100 | ±0.03% | 500,000 cP (A) / 1,000 cP (B) |
| Epoxy Resin | 1:5 | ±0.018% | 300,000 cP (A) / 50,000 cP (B) |
| Silicone | 1:1 | ±0.015% | 800,000 cP (Both) |
| Technology | Function | Performance |
|---|---|---|
| Submerged Lance | Deep Insertion (150mm) | 0% Splash Contamination |
| Vacuum Assist | -0.8bar Filling | 99.9% Fill Efficiency |
| Bag Wrinkle Control | AI Vision Positioning | 0% Seal Area Contamination |
Chemical & Adhesives
| Feature | Specification |
|---|---|
| Exothermic Control | Temp-Controlled Path (±0.5°C) |
| Settling Prevention | In-line Dynamic Agitator |
| Pot Life Extension | Cryo-Cooling Jacket (5°C) |
Food & Pharma
Aseptic Filling:
| Component | Certification |
|---|---|
| SIP Validation | FDA 21 CFR 113/114 |
| Material Safety | USP Class VI |
Oxygen Barrier:
Composite Materials
| Challenge | Solution |
|---|---|
| Fiber Settling | Pulsed Flow Agitation |
| Void Formation | Vacuum Degassing (-0.9bar) |
| Ratio Drift | Real-Time Density Compensation |
**10" HMI with RatioOS?**
AI-Driven Features:
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Seal Wear | Friction >10N |
| Pump Efficiency | Flow <95% Baseline |
Quality Sentinel:
| Anomaly | Action |
|---|---|
| Density Shift >1% | Ratio Recalibration |
| Temp Variance >2°C | Flow Rate Adjustment |
| Component | DF-8100 | DF-8300F |
|---|---|---|
| Metering Pumps | Servo Piston (0.1ml Resolution) | Peristaltic Pump (FDA) |
| Static Mixer | 40-Element Helix (99.9% Homogeneity) | Disposable Mixer Bag |
| Material Path | Heated Jacket (80°C) | Chilled Path (5°C) |
? ATEX 2014/34/EU Zone 1 (DF-8200X) ? FDA 21 CFR 177.2600 ? CE EN 60204-1 ? ISO 9001:2015 ? EHEDG EL Class I (DF-8300F)
Precision Engineering:
? Dual-Component Mastery: - 1:100 Ratio Range (e.g., 100g A : 1g B) - Real-Time Density Compensation - Cross-Contamination <1ppm ? High-Viscosity Innovation: | **Technology**| **Performance**| |-------------------------|------------------------| | Heated Path (80°C) | 1 Million cP Flow | | Teflon Scraper | <0.05ml Residual| | Vacuum Filling | 0% Air Entrapment | ? Dual-Application Flexibility: 1. Open-Top Pails: Auto-Height Lance 2. Bag-in-Box: Wrinkle-Free Sealing 3. Quick Changeover: <90s Switch
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Live Shooting
Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
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