For filling cans in below-surface or below-bunghole mode you can make use of theautomatic can filler.Type 605 is able to optimally adapt to your upstream and downstream processes, such as pump actuati
Precision in Every Stroke. Consistency in Every Drop.
Core Innovation: Dynamic Viscosity Compensation?
Shanghai Guangzhi IS-5000 achieves ±0.1% volumetric accuracy at 120 cans/hour for conductive/offset/digital inks (50-500,000 cP) – featuring Pantone?-validated color control, anti-settling ultrasonic agitation, and zero-drip retract. Engineered to eliminate pigment separation, viscosity drift, and operator-dependent errors in PCB, packaging, and security printing applications.
Key Performance:
Parameter | Conventional Filler | IS-5000 Advantage |
|---|---|---|
Viscosity Stability | ±15% | ±3% |
Pigment Uniformity | CV<10% | CV<0.8% |
Residual Ink | 0.5-1ml | <0.05ml |
Ink Type | Technology | Critical Spec |
|---|---|---|
Conductive Inks | Resistivity control (±3%) | 10??–102 Ω·cm |
Metallic Inks | Anti-sedimentation pulsed flow | Flake size Δ<0.2μm |
UV-Curable | Amber UV-blocking cylinders | Pre-cure <0.1% |
Food-Grade Inks | FDA-compliant piston seals | Migration <0.01mg/kg (EU 10/2011) |
Model | IS-5100 (Standard) | IS-5200C (Conductive) | IS-5300X (ATEX) |
|---|---|---|---|
Capacity | 50ml-5L (±0.1%) | 10ml-2L (±0.08%) | 50ml-3L (±0.15%) |
Throughput | 120 cans/hour | 100 cans/hour | 90 cans/hour |
Viscosity Range | 50-500,000 cP | 100-300,000 cP | 200-400,000 cP |
Stroke Accuracy | ±5μm per stroke | ±3μm | ±8μm |
Piston Material | Ceramic-coated 316L SS | Diamond-like carbon | ATEX-compliant alloy |
Dispersion System | 40kHz ultrasonic | Pulsed electromagnetic | 40kHz ultrasonic |
Power | 380V/50Hz, 4.5kW | 380V/50Hz, 5.2kW | 24VDC Ex ia |
Clean Time | <15s per color | <20s | <25s |
Compressed Air | Not required | Not required | 30L/min @ 0.6MPa |
Color Consistency | ΔE<0.4 (ISO 13655) | ΔE<0.3 | ΔE<0.5 |
Footprint (L×W×H) | 1500×900×1800mm | 1600×1000×1900mm | 1800×1100×2100mm |
10" HMI with Stroke Intelligence
AI Modules:
Self-Learning Compensation:
Change Type | Compensation Accuracy |
|---|---|
Temperature ±10°C | Viscosity correction ±2% |
Pigment load ±5% | Stroke adjustment ±0.5% |
Predictive Maintenance:
Component | Alert Threshold |
|---|---|
Piston seals | Friction >8N → Replace |
Ultrasonic horn | Amplitude drop >15% |
Printed Circuit Boards
IPC-6013 Class 3 compliance
Silver ink resistivity control ±3%
Void-free underfill (<0.05% bubbles)
Security Printing
IRA-invisible ink compatibility
Tamper-evident batch coding
Banknote substrate adhesion
Food Packaging
Feature | Certification |
|---|---|
Migration safety | FDA 21 CFR 175.300 |
Allergen control | Clean-in-place (CIP) system |
Color consistency | Pantone? Validation Suite |
Industrial Marking
High-pigment inks (up to 45% solids)
Abrasion-resistant formulations
MIL-STD-130M compliance
Electronics Manufacturer Case:
Challenge: 18% resistive deviation in conductive ink
IS-5200C Solution:
? Real-time resistivity feedback
? Auto-stroke compensation
Results:
? Resistivity stability ±3%
? $620k/year reduction in PCB scrap
? ROI: 5 months
Global Compliance:
ATEX 2014/34/EU (Zone 2)
FDA 21 CFR 175.300
Pantone? Certified Manufacturing
IPC-A-610 Class 3
Advanced Modules:
Module | Function |
|---|---|
Inline Rheometer | Viscosity ±5 cP real-time |
Particle Analyzer | 0.1-100μm size distribution |
AR Color Inspector | HoloLens spectral verification |
Blockchain Tracking | Digital material genealogy |
24/7 Ink Assurance:
Remote diagnostics via IIoT
Critical Spares ≤48h:
Component | IS-5100/5200C | IS-5300X (ATEX) |
|---|---|---|
Piston assemblies | Diamond-coated | Ex-rated ceramic |
Dispersion modules | 40kHz ultrasonic | ATEX-compliant |
Performance Warranty:
Parameter | Guarantee |
|---|---|
Color consistency | ΔE<0.5 for 5 years |
Dosing accuracy | ±0.1% for 1M strokes |
Where Every Stroke Delivers Perfection
Shanghai Guangzhi IS-5000: Precision-engineered for the world's most demanding inks – from nanoscale electronics to anti-counterfeiting security. ?
