Industrial Drum and IBC Tote Filling System: Automatic Liquid Filling Machine for Chemicals, Oil, and Lubricants

Overview

The Industrial Drum and IBC Tote Filling System is a robust, fully automated solution designed for efficient, precise, and safe filling of chemicals, oils, lubricants, and other liquids into drums (20–50 liters) and IBC totes (1,000–3,000 liters). This system integrates advanced technology, safety features, and customizable options to meet the demands of industrial environments.

Key Features

1. Full Automation & Efficiency

• Touchscreen HMI Controls: Easy setup for recipes, batch sizes, and real-time monitoring.

• Automated Conveyor Systems: Seamless loading/unloading of drums and IBC totes.

• High-Speed Filling: Capable of 60 drums/hour or 20 IBC totes/hour (dependent on product viscosity).

2. Dual Functionality

• Drum Filling: Adjustable spout and platform for standard 20–50 liter drums.

• IBC Tote Filling: Extended reach and height adjustment for large containers.

3. Precision & Accuracy

• Weight-Based Filling: High-precision load cells (±0.1% accuracy) ensure exact fill volumes.

• Flow Rate Control: Variable speed settings for thinners, viscous oils, or high-density chemicals.

• Drift-Free Cutoff: Prevents overfilling and dripping during nozzle retraction.

4. Safety & Compliance

• ATEX/IECEx Certification: Safe for hazardous environments (Zone 1/21).

• Static Grounding & Nitrogen Blanketing: Eliminates spark risks and oxidation.

• Interlocked Safety Doors: Prevents access during operation.

5. Material & Durability

• Stainless Steel Construction: 316L grade for corrosion resistance and compatibility with aggressive chemicals.

• Chemical-Resistant Seals & Hoses: Long lifespan even with harsh products.

6. Advanced Filtration & Containment

• Inline Filters: Remove contaminants from the product stream.

• Spill Tray & Containment: Catches drips or leaks for easy cleanup.

7. Customization Options

• Product-Specific Nozzles: For oils, detergents, or high-viscosity fluids.

• Integrated LN2 Cooling: Prevents vapor buildup in flammable liquids (optional).

• Batch Tracking: Barcode scanners and RFID compatibility for traceability.

Technical Specifications

• Filling Range:

• Drums: 1–50 liters

• IBC Totes: 1,000–3,000 liters

• Speed: Up to 60 drums/hour or 20 IBC totes/hour (dependent on product viscosity).

• Accuracy: ±0.1% of target weight.

• Materials: 316L stainless steel (optional Hastelloy for extreme corrosion resistance).

• Power: 220V/50Hz or 110V/60Hz (energy-efficient motors).

• Certifications: ATEX/IECEx, CE, ISO, NSF (food/pharma models).

Applications

• Chemicals: Solvents, acids, bases, and specialty chemicals.

• Oils & Lubricants: Engine oil, gear oil, grease, and industrial lubricants.

• Cleaning Products: Detergents, disinfectants, and surfactants.

• Food & Pharma (Optional): Edible oils, pharmaceutical syrups, and APIs.

• Industrial Fluids: Diesel, fuel additives, and water treatment chemicals.

Operation Steps

1. Load Container: Place drum or IBC tote on the conveyor/platform.

2. Select Recipe: Use the HMI to choose the product, fill volume, and flow rate.

3. Automated Filling: The machine lowers the nozzle, purges air, and fills to the target weight.

4. Sealing & Verification: Nozzle retracts, and the system confirms weight/volume accuracy.

5. Unload & Repeat: Conveyor moves the filled container to the next stage for sealing or labeling.

Benefits

1. Labor Efficiency: Full automation reduces manual intervention and labor costs.

2. Consistency: High-precision filling ensures product uniformity and reduces waste.

3. Safety: ATEX certification, static grounding, and interlocks minimize risk in hazardous environments.

4. Scalability: Customizable for small batches or high-throughput production lines.

5. Data Integration: Ethernet connectivity enables integration with MES/ERP systems for traceability.

Why Choose This System?

This automatic filling machine combines speed, precision, and safety for versatile applications in chemical, oil, and lubricant industries. Its fully automated design maximizes productivity while minimizing operational risks, making it ideal for businesses seeking reliable, compliant, and future-proof filling solutions.

Contact us for a tailored quote or demo!

Immediate Order:

Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com