Semi-automatic Double-head Weighing Filling Machine for Hypochlorous Acid Disinfectant
Semi-Automatic Double-Head Weighing Filling Machine for Hypochlorous Acid Disinfectant
Overview:
A semi-automatic double-head weighing filling machine is an efficient solution for accurately filling hypochlorous acid (HOCl) disinfectant into containers. This machine uses a weighing-based system to ensure precise fill volumes, making it ideal for liquids like HOCl, which require careful handling and exact dosing. The double-head design allows for faster production by filling two containers simultaneously, while the semi-automatic operation reduces labor costs compared to manual filling.
Key Features:
Double-Head Design:
Dual Filling Nozzles: Allows simultaneous filling of two containers, doubling productivity.
Independent Control: Each nozzle can be adjusted separately for different container sizes or fill volumes.
Weighing-Based Filling:
High Accuracy: Uses load cells to measure weight in real time, ensuring ±0.1% accuracy.
Precision Dosing: Ideal for hypochlorous acid, which requires precise dilution and filling to maintain efficacy.
Suitable for Hypochlorous Acid:
Corrosion-Resistant Materials: Constructed with stainless steel (304/316) and corrosion-resistant components to handle HOCl’s acidic properties.
Chemical Compatibility: Seals, hoses, and nozzles made from materials resistant to HOCl and other chemicals.
Semi-Automatic Operation:
Manual Container Placement: Operator places containers under the filling nozzles.
Automated Filling: Once containers are in position, the machine fills them to the pre-set weight.
Foot Pedal or Button Control: Start the filling process with a hands-free foot pedal or button.
Adjustable Fill Volume:
User-Friendly Interface: Set target weights or volumes via a digital display or touchscreen.
Pre-Set Recipes: Store multiple profiles for different container sizes or product types.
Safety and Compliance:
Drip-Free Nozzles: Prevent spills and overfilling, minimizing product waste and maintaining cleanliness.
Emergency Stop: Halts operation instantly in case of emergencies.
CE/ISO Compliance: Meets international safety and quality standards for handling chemicals.
Hygiene and Ease of Cleaning:
Stainless Steel Construction: Easy to clean and sanitize, reducing contamination risks.
Quick-Release Parts: Hoses, nozzles, and other components can be removed for thorough cleaning.
Optional Features:
Nitrogen Blanketing: Inert gas purging to prevent oxidation and maintain product stability.
Data Logging: Record fill volumes, batch numbers, and dates for traceability.
Capping Machine Integration: Automatically seals containers after filling (optional).
Applications:
Hypochlorous Acid (HOCl) Disinfectants: Precise filling of HOCl solutions for packaging.
Sanitizing Products: Hand sanitizers, surface disinfectants, and cleaning solutions.
Chemicals and Industrial Fluids: Acids, bases, solvents, and other corrosive liquids.
Food and Beverage: Edible oils, sauces, and syrups (with material adjustments).
Pharmaceuticals: Liquid medications or supplements (with additional hygiene features).
Operation Steps:
Container Placement: Manually place two empty containers under the dual filling nozzles.
Weight Setting: Enter the target weight or volume on the control panel.
Start Filling: Use a foot pedal or button to initiate the filling process.
Precision Filling: The machine fills both containers simultaneously, stopping once the target weight is reached.
Container Removal: Remove filled containers and place new ones for the next cycle.
Cleanup: Clean the machine after use to prevent residue buildup and maintain hygiene.
Benefits:
High Accuracy: Weighing-based filling ensures precise doses, critical for hypochlorous acid.
Efficiency: Dual-head design doubles productivity compared to single-head machines.
Cost-Effective: Reduces labor costs and minimizes product waste.
Corrosion Resistance: Durable construction ensures longevity when handling HOCl.
Versatility: Suitable for various container sizes and liquid products.
Safety: Drip-free nozzles and emergency stop enhance operator safety.
Easy Maintenance: Stainless steel surfaces and quick-release parts simplify cleaning.
Why Choose This Machine?
This semi-automatic double-head weighing filling machine is perfect for businesses that need to package hypochlorous acid disinfectant or other corrosive liquids with precision and efficiency. Its weighing-based system ensures accurate fill volumes, while the dual-head design boosts productivity. The machine’s corrosion-resistant materials and compliance with safety standards make it ideal for handling HOCl, while its semi-automatic operation balances cost and convenience. Whether you’re producing disinfectants, sanitizing products, or industrial chemicals, this machine delivers reliable performance with minimal downtime.
Immediate Order:
Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
