Quantitative Packaging Line with Gravity Filling Machine for 18kg Grease

Overview

The 18kg Grease Quantitative Packaging Line is a high-capacity, gravity-fed filling system designed for precise and efficient packaging of grease, lubricants, or viscous liquids. It combines gravity filling technology with automated conveyors, weighing systems, and sealing modules to ensure accurate, consistent, and contamination-free packaging.

Key Features

1. Gravity Filling Technology

• Precision Control: Accurate filling via gravity flow, ideal for viscous products like grease (18–20kg per container).

• Drip-Free Nozzles: Stainless steel or ceramic nozzles prevent dripping or leakage during filling.

• Adjustable Flow Rate: Customizable speed to handle varying product viscosities and minimize foaming.

2. Quantitative Accuracy

• Weighing System: Integrated load cells with ±0.1% accuracy for consistent fill weights.

• Automated Calibration: Real-time weight monitoring and adjustment to maintain target weight.

• Overfill Prevention: Programmable fill cutoff to avoid excess product.

3. High-Capacity Handling

• Container Compatibility: Suitable for pails, drums, or IBC totes (customized for 18kg containers).

• Throughput: Up to 30 containers/hour (depends on container size and product viscosity).

• Batch Processing: Supports large-scale production runs with minimal downtime.

4. Automation & Integration

• Conveyor System: Automatic infeed/outfeed conveyor for seamless container handling.

• Sealing Module (Optional): Integrated lid sealing or crimping for tamper-proof closures.

• HMI Touchscreen: Easy recipe setup, real-time monitoring, and diagnostics.

5. Sanitation & Maintenance

• Stainless Steel Construction: 304/316L stainless steel hopper, pipes, and frames for durability and hygiene.

• CIP Cleaning System: Automatic cleaning-in-place for easy maintenance and contamination control.

• Quick-Change Nozzles: Tool-free nozzle replacement for different container sizes.

6. Customization Options

• Nitrogen Blanketing: Inert gas purge to prevent oxidation or contamination.

• Barcode Printing/Scanning: Track batches, expiration dates, and ensure traceability.

• Remote Monitoring: IoT-enabled connectivity for remote access and troubleshooting.

Technical Specifications

• Filling Range: 1–20kg (adjustable in 0.1kg increments).

• Accuracy: ±0.1% of target weight.

• Materials: 304/316L stainless steel, PTFE/FKM seals.

• Safety Rating: IP65 (dust and water resistant).

• Power Requirements: 220V/50Hz or 110V/60Hz (customizable).

• Environment Compatibility: ATEX/IECEx compliant for hazardous areas (optional).

Operation Steps

1. Container Placement: Position the container under the filling nozzle via conveyor.

2. Start Cycle: Initiate filling via HMI touchscreen or automated sensors.

3. Gravity Filling: Product flows by gravity into the container, monitored by load cells.

4. Cutoff & Sealing: Filling stops automatically at target weight; optional sealing module secures the lid.

5. Conveyor Removal: Filled container is transported to downstream processes (e.g., labeling, capping).

6. Cleanup: Nozzles and hoses are purged with solvent or air (CIP system available).

Applications

• Grease & Lubricants: Automotive grease, industrial lubricants, and heavy oils.

• Food Industry: Dairy products, sauces, and viscous food additives.

• Chemicals: Adhesives, coatings, and high-viscosity fluids.

• Pharmaceuticals: Ointments, creams, and topical gels.

• Industrial Products: Molten sulfur, waxes, and resins.

Benefits

1. Precision & Consistency: ±0.1% accuracy ensures uniform fill weights and reduced waste.

2. Efficiency: High throughput and automated workflows minimize labor costs and downtime.

3. Versatility: Customizable for different container sizes, product viscosities, and sealing requirements.

4. Low Maintenance: Robust construction and CIP compatibility reduce cleaning time and effort.

5. Safety: Drip-free nozzles and spill prevention protect operators and equipment.

6. Scalability: Easily expandable for larger production lines or integration with additional processes.

Why Choose Us?

As a manufacturer, we specialize in high-capacity, quantitative packaging solutions for viscous and semi-solid products. Our gravity filling machines are designed for accuracy, reliability, and ease of use, ensuring your production line meets the highest standards. Contact us for a tailored quote or consultation!

Immediate Order:

Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com