Environmentally Friendly Semi-Auto Ex-Proof 25 Liter Pail Filling Machine for Chemical Resin & Paint

Overview:

The semi-automatic, explosion-proof (Ex-Proof) 25-liter pail filling machine is designed for safe and efficient filling of chemical resins, paints, and other hazardous liquids into 25L (and compatible size) pails. With a focus on environmental sustainability, safety, and precision, this machine is ideal for industries requiring ATEX/IECEx certification and compliance with strict environmental regulations.

Key Features:

1. Semi-Automatic Operation:

• Manual Container Loading: Pais are placed manually on the filling platform.

• Automatic Filling: Precision filling with programmable volume control.

• Foot Pedal or Button Control: Hands-free operation for convenience and safety.

2. Explosion-Proof (Ex-Proof) Design:

• ATEX/IECEx Certification: Safe for use in hazardous environments (Zone 1/21 or Zone 2/22).

• Stainless Steel Construction (304/316): Corrosion-resistant and suitable for aggressive chemicals.

• Intrinsically Safe Components: Electrical parts meet Ex-Proof standards to prevent ignition.

3. Environmentally Friendly:

• Drip-Free Filling: Anti-drip nozzles and vacuum breakers prevent spills and reduce waste.

• Low-Emission Design: Minimal evaporation and splashing during filling.

• Optional Nitrogen Blanketing: Inert gas purging reduces VOC emissions and oxidation.

4. Precision Filling Technology:

• Weigh-Based or Volumetric Metering: Accuracy of ±0.5% ensures consistent fill levels.

• Flow Control Valves: Adjustable speed to prevent foaming or splashing in viscous liquids.

• Pre-Set Volumes: Quick adjustment for different product batches or container sizes.

5. Chemical Compatibility:

• PTFE/FKM Seals: Resistant to corrosive and high-viscosity chemicals.

• Optional Hastelloy or PEEK Components: For extreme chemical resistance.

6. Viscous Liquid Handling:

• Positive Displacement Pumps: Efficiently handles resins, paints, and high-viscosity fluids (up to 2000 cP).

• Heated Jackets (Optional): Prevents clogging for temperature-sensitive or crystallizing products.

7. Safety Features:

• Emergency Stop Button: Immediate shutdown in case of emergencies.

• Interlock System: Ensures nozzle retracts before container removal.

• Grounding Clips (Optional): Prevents static buildup during filling.

8. Ease of Maintenance:

• Tool-Free Nozzle Removal: Simplifies cleaning and maintenance.

• Self-Purging Function: Automatically cleans the nozzle after each cycle.

• Accessible Filters: Easy replacement of inline filters for clog prevention.

9. Customization Options:

• Multi-Head Configuration: Add additional heads for higher throughput.

• Capping Integration: Automatically seals pails after filling.

• Labeling System (Optional): Apply tamper-evident labels or barcodes.

10. Compliance & Certifications:

• CE Marking: Complies with EU safety and environmental standards.

• ISO 9001 & 14001 Certified: Adherence to quality and environmental management systems.

• GMP Compatible (Optional): For pharmaceutical or food-grade applications.

Applications:

• Chemical Industry: Filling resins, solvents, adhesives, and corrosive liquids.

• Paint & Coatings: Dispensing water-based, oil-based, or high-viscosity paints.

• Agrochemicals: Packaging pesticides, herbicides, and fertilizers.

• Food & Beverage: Filling oils, sauces, or syrups in pails (with GMP option).

• Pharmaceuticals: Dispensing liquid medications or APIs under controlled conditions.

Operation Steps:

1. Container Placement: Empty 25L pail is positioned under the filling nozzle.

2. Nozzle Positioning: Telescopic or fixed nozzle extends into the pail to minimize splashing.

3. Filling: The machine fills the pail to the preset volume using weight or flow meters.

4. Nozzle Retraction: Anti-drip valve and vacuum breaker ensure a clean breakoff.

5. Container Removal: Filled pail is manually removed and capped (optional automation).

6. Cleanup (Optional): Nozzle self-purges or undergoes manual cleaning.

Benefits:

1. Safety: Ex-Proof design and anti-drip technology ensure hazardous environment compatibility.

2. Precision: Accurate filling reduces product waste and overfilling.

3. Environmental Impact: Drip-free operation and optional nitrogen blanketing minimize VOC emissions.

4. Versatility: Suitable for viscous liquids, corrosive chemicals, and various container sizes.

5. Low Maintenance: Tool-free cleaning and durable construction reduce downtime.

6. Compliance: Meets global safety, environmental, and quality standards.

Why Choose This Machine?

This semi-automatic Ex-Proof pail filling machine combines safety, precision, and environmental responsibility into a reliable solution for filling hazardous liquids like chemical resins and paints. With features such as ATEX certification, drip-free technology, and corrosion-resistant materials, it ensures compliant, efficient, and sustainable operation in demanding industrial environments.

Immediate Order:

Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com