Easy-to-Operate High-Efficiency Filling Machines for Foaming Chemical Solutions in Pails

Overview:

The high-efficiency filling machine for foaming chemical solutions is designed to handle viscous, thixotropic, or aerated liquids while ensuring precision, speed, and safety. Ideal for industries like household cleaning products, personal care, pharmaceuticals, or industrial chemicals, this semi-automatic or fully automatic machine minimizes foam formation, reduces waste, and ensures consistent fill weights. It is optimized for pail filling (5–30 L) and can be customized for specific requirements.

Key Features:

1. Foam Management:

• Anti-Foam Nozzles: Specially designed nozzles reduce turbulence and air entrapment during filling, minimizing foam.

• Low-Shear Pumping: Peristaltic or diaphragm pumps prevent agitation and foam creation.

• Pre-Wetting Option: Injects a small amount of liquid into the pail before filling to reduce foam.

2. High Efficiency:

• Weight-Based Filling: High-precision load cells (±0.1% accuracy) ensure consistent fill weights.

• Fast Cycle Times: Fills up to 60 pails per hour (semi-auto) or 120+ pails per hour (fully auto).

• Drip-Free Nozzles: Prevent dripping after filling, reducing mess and cross-contamination.

3. User-Friendly Operation:

• Touchscreen HMI: Easy-to-use interface for setting fill parameters, monitoring batches, and troubleshooting.

• Foot Pedal Control: Start/stop filling with a hands-free operation for safety and convenience.

• Quick Changeover: Tool-free nozzle and hose replacement for different product types or pail sizes.

4. Chemical Compatibility:

• Corrosion-Resistant Materials: Stainless steel (304/316) construction with PTFE/FKM seals for compatibility with aggressive chemicals.

• Inline Filters: Prevent clogging from impurities or particulates in the solution.

• Heated Jackets (Optional): Maintain optimal temperature for viscous or temperature-sensitive solutions.

5. Safety & Compliance:

• ATEX/IECEx Certification: Explosion-proof design for hazardous environments (Zone 1/21 or Zone 2/22).

• Static Grounding: Eliminates static buildup during filling.

• Spill Containment: Enclosed filling area or drip trays catch accidental spills.

6. Customization Options:

• Nitrogen Blanketing (Optional): Inert gas purging prevents foaming and oxidation in oxygen-sensitive solutions.

• Automated Capping: Integrated capping system for sealed pails.

• Labeling Integration (Optional): Apply barcodes, batch numbers, or expiration dates.

7. Maintenance & Cleanliness:

• Self-Purging Function: Automatically cleans the nozzle after each cycle.

• Tool-Free Cleaning: Quick-disassembly nozzles and hoses for easy maintenance.

• IP65/69K Rating: Dust and water resistance for harsh environments.

8. Versatility:

• Multi-Product Handling: Program different fill recipes for various chemical formulations.

• Pail Size Flexibility: Accommodates pails from 5L to 30L with adjustable nozzle height.

• Viscosity Range: Handles solutions up to 10,000 cP (e.g., shampoos, lotions, gels).

Applications:

• Household Chemicals: Filling foaming detergents, disinfectants, or cleaners.

• Personal Care: Packaging shaving creams, hair mousses, or body washes.

• Pharmaceuticals: Filling aerated lotions, creams, or suspensions.

• Industrial Chemicals: Dispensing adhesives, sealants, or specialty foaming agents.

Operation Steps:

1. Container Loading: Empty pail is placed on the weighing platform (manually or via conveyor).

2. Nozzle Positioning: Telescopic nozzle extends into the pail to minimize splashing and foam.

3. Filling: The machine fills the pail to the preset weight using load cells.

4. Foam Control (Optional): Nitrogen blanketing or anti-foam nozzles reduce air entrapment.

5. Sealing & Capping (Optional): Automated or manual capping applies a sealed lid.

6. Container Removal: Filled pail is removed manually or transferred via conveyor.

7. Cleanup (Optional): Nozzle self-purges or undergoes manual cleaning.

Benefits:

1. Precision: Weight-based filling ensures accurate dosing, reducing overfilling and material waste.

2. Speed: High throughput (60–120 pails/hour) improves productivity.

3. Foam Reduction: Anti-foam nozzles and low-shear pumps minimize air entrapment.

4. Safety: ATEX certification, drip-free nozzles, and static grounding ensure safe operation.

5. Flexibility: Handles viscous, thixotropic, or foaming solutions with ease.

6. Ease of Use: Touchscreen HMI and foot pedal control simplify operation.

7. Low Maintenance: Tool-free cleaning and durable construction minimize downtime.

Why Choose This Machine?

This high-efficiency filling machine combines precision, speed, and foam management into a reliable solution for filling foaming chemical solutions in pails. With features like anti-foam nozzles, weight-based accuracy, and corrosion-resistant materials, it addresses the unique challenges of viscous or aerated liquids while ensuring operator safety and compliance. Its user-friendly design and customization options make it ideal for small to medium-scale production in demanding industries.

Immediate Order:

Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com