Semi-Automatic Drum Liquid Chemical Filling Machine for 200L Latex Paint
Semi-Automatic Drum Liquid Chemical Filling Machine for 200L Latex Paint
Overview
The semi-automatic drum filling machine is designed for efficient, precise, and safe filling of 200L drums with liquid chemicals like latex paint. It combines manual operation with automated features to ensure accuracy, reduce labor, and minimize spills or contamination. Ideal for medium-to-high production volumes, this machine is suitable for industries such as paints, coatings, adhesives, and specialty chemicals.
Key Features
Semi-Automatic Operation
Manual Drum Placement: The operator positions the drum under the filling nozzle using a pallet jack or forklift.
Automated Filling Cycle: Once initiated, the machine automatically fills the drum to the preset weight or volume.
Gravimetric Accuracy
High-Precision Load Cells: ±0.1% to ±0.2% accuracy ensures consistent fill levels.
Real-Time Weight Tracking: Stops the flow instantly when the target weight is reached.
Chemical Compatibility
Corrosion-Resistant Materials: 316L stainless steel construction with optional PTFE or Hastelloy coatings for aggressive chemicals.
Latex Paint Specialization: Designed to handle viscous liquids like latex paint without clogging or degradation.
Safety & Compliance
ATEX/IECEx Certification: Safe for hazardous environments (e.g., Zone 2/22).
Static Grounding System: Prevents static sparks during filling.
Spill Containment: Drip trays and encapsulated hoses to manage leaks or splashes.
Nitrogen Blanketing (Optional): Inert gas purging to prevent foaming or oxidation.
Ease of Use
Touchscreen HMI: Intuitive interface for setting batch weights, flow rates, and recipes.
Pre-Set Recipes: Store up to 100+ product profiles for quick selection.
Vacuum Purging: Minimizes product waste during nozzle purging cycles.
Customizable Options
Foam Management: Anti-foam sensors and adjustable flow rates to prevent frothing.
Automated Lids/Caps (Optional): Integrated sealers for tamper-evident closures.
Ethernet Connectivity: Remote monitoring and control via Wi-Fi or Ethernet.
Technical Specifications
Filling Range: 2–200 liters (adjustable for partial fills).
Accuracy: ±0.1% to ±0.2% of target weight.
Flow Rates: Adjustable from 10 L/min to 100 L/min (depending on viscosity).
Materials: 316L stainless steel, Hastelloy, or chemical-resistant polymers.
Power: 220V/50Hz or 110V/60Hz (energy-efficient motors).
Certifications: ATEX, IECEx, CE, ISO, NSF (for food/pharma applications).
Applications
Latex Paint: Water-based and oil-based paints.
Chemicals: Acids, bases, solvents, adhesives, and specialty chemicals.
Coatings: Industrial coatings, varnishes, and enamels.
Food & Beverage: Edible oils, syrups, and bulk liquid ingredients.
Operation Steps
Position Drum: Place the 200L drum under the filling nozzle using a pallet jack or forklift.
Select Recipe: Use the touchscreen to choose the product profile, target weight, and flow rate.
Start Filling: Initiate the cycle manually; the machine begins automatic filling.
Automated Cutoff: The system stops filling once the target weight is reached.
Purge & Seal: Vacuum purges residual product from the nozzle (optional sealing).
Unload Drum: Remove the filled drum and apply a tamper-evident seal (optional).
Benefits
Precision: Gravimetric control ensures accurate fill weights, reducing overfilling or underfilling.
Efficiency: Faster cycle times compared to manual filling, with reduced labor costs.
Safety: ATEX certification, static grounding, and spill containment minimize risks.
Flexibility: Compatible with a wide range of liquids and drum sizes.
Cost Efficiency: Reduces product waste, labor costs, and compliance risks.
Why Choose This Machine?
This semi-automatic drum filling machine is perfect for businesses requiring precision, safety, and efficiency in handling viscous liquids like latex paint. Its robust construction, user-friendly interface, and customizable features make it a reliable solution for medium-to-high production environments.
Contact us today for a customized solution tailored to your needs!
Immediate Order:
Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
