Customized Semi-automatic Weighing Filling Machine for Filling 200L Latex Paint
A Customized Semi-Automatic Weighing Filling Machine designed specifically for filling 200L drums of latex paint is a tailored solution that addresses the unique challenges of handling high-viscosity, water-based paints. Below is a detailed overview of its features, benefits, and key considerations:
Key Features:
Weighing System (Gravimetric Filling):
High-Precision Load Cells: Accurately measure the weight of the paint during filling, ensuring ±50g to ±100g accuracy for 200L drums.
Real-Time Weight Display: Touchscreen interface shows the exact weight of the fill in progress, allowing operators to monitor and adjust as needed.
Tare Weight Calibration: Accounts for the weight of empty drums to ensure precise net filling.
Material Compatibility:
Stainless Steel Construction: 304 or 316 stainless steel contact parts to resist corrosion from water-based latex paint.
Chemical-Resistant Hoses and Valves: Prevents degradation from prolonged exposure to paint ingredients.
High Viscosity Handling:
Positive Displacement Pump: Ensures smooth filling of high-viscosity latex paint without clogging or air entrainment.
Adjustable Filling Speed: Controls flow rate to prevent splashing, foaming, or overfilling.
Semi-Automatic Operation:
Operator-Controlled Start/Stop: Operator initiates filling and stops it when the target weight is reached, combining automation with manual control.
Foot Pedal or Button Control: Allows hands-free operation for added convenience.
Safety and Hygiene:
Drip Trays and Spill Containment: Minimizes mess and ensures easy cleanup.
Fumes Extraction (Optional): Integrated with a fume hood or exhaust system to handle any volatile emissions from the paint.
Lockable Guards: Prevents accidental operation when not in use.
Customization Options:
Nitrogen Blanketing (Optional): Inert gas purging to prevent oxidation or foaming of the paint during filling.
Labeling/Coding Systems: Adds batch numbers, expiration dates, or barcodes to drums for traceability.
Conveyor Integration: Automates drum transport to downstream processes like capping or labeling.
User-Friendly Interface:
Touchscreen Control Panel: Easy to set target weights, monitor fill progress, and access historical data.
Pre-Set Recipes: Store multiple filling parameters for different products or drum sizes.
Maintenance and Durability:
Easy-to-Clean Components: Stainless steel parts and removable hoses simplify cleaning.
Long-Life Pump and Valves: Designed to handle high-viscosity fluids with minimal wear.
Benefits:
Precision Filling: Gravimetric weighing ensures accurate fill volumes, reducing product waste and ensuring consistency.
Efficiency: Semi-automatic operation reduces labor costs compared to manual filling while maintaining control.
Product Integrity: Nitrogen blanketing (if added) preserves paint quality by preventing foaming or oxidation.
Hygiene and Safety: Stainless steel construction and sealed components meet hygiene standards and prevent contamination.
Versatility: Can be customized for other high-viscosity liquids (e.g., epoxy resins, adhesives) if needed.
Cost-Effective: Affordable compared to fully automatic systems while still delivering high accuracy and efficiency.
Applications:
Latex Paint Manufacturing: Filling water-based latex paint into 200L drums for distribution.
Industrial Coatings: Filling high-viscosity coatings or sealants into drums.
Adhesives and Resins: Packaging viscous adhesives or resins into drums.
Specialty Chemicals: Filling other high-viscosity, water-based liquids into drums.
Operation Steps:
Drum Placement:
The operator places an empty 200L drum under the filling head using a pallet truck or forklift.
Tare Weight Calibration:
The machine measures the weight of the empty drum and subtracts it from the target fill weight.
Filling:
The operator starts the filling process via a foot pedal or button.
The positive displacement pump dispenses latex paint into the drum while the weighing system continuously monitors the weight.
Filling stops automatically when the target weight is reached.
Sealing/Capping (Optional):
After filling, the operator manually places a lid or cap on the drum and tightens it securely.
Discharging:
The filled drum is moved to the next stage (e.g., labeling, palletizing) manually or with a conveyor system.
Cleanup:
Drip trays and sealed components minimize spills, keeping the machine and work area clean.
Considerations When Purchasing:
Viscosity of Paint: Ensure the pump and nozzle are suitable for your specific latex paint viscosity (e.g., 1000–5000 cP).
Accuracy Requirements: Choose a weighing system with the required precision (e.g., ±50g for 200L drums).
Output Needs: Select a model with the appropriate speed (e.g., 10–20 drums per hour) based on your production volume.
Customization Needs: Consider additional features like nitrogen blanketing, coding systems, or integration with other equipment.
Budget: Semi-automatic machines offer a cost-effective balance between manual and fully automatic systems.
Training and Maintenance: Ensure the machine is easy to operate and maintain, with accessible spare parts.
Why Choose This Machine?
This customized semi-automatic weighing filling machine is ideal for latex paint manufacturers seeking precision, efficiency, and cost-effectiveness. Its gravimetric filling system ensures accurate fill volumes, while its robust design handles high-viscosity paints with ease. With optional features like nitrogen blanketing and coding systems, it can be tailored to meet specific production needs, making it a reliable investment for your operations.
Immediate Order:
Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
