CE Certified 1000L Semi-Auto Filling System for Food Grade Containers

Overview

The 1000L semi-automatic filling system is designed for high-volume, precise filling of food-grade liquids into containers such as bottles, jars, pails, or drums. CE certified for compliance with European safety and environmental standards, this system ensures hygiene, accuracy, and efficiency in food processing, beverage production, pharmaceuticals, and other industries handling edible products. Below is a detailed breakdown of its features, benefits, and applications.

Key Features

1. CE Certification:

• Complies with EU safety, health, and environmental regulations.

• Suitable for use in the European market and globally recognized for quality.

2. Semi-Automatic Operation:

• Operator-controlled filling process with hands-free operation via foot pedal or manual lever.

• Adjustable fill volumes and speeds for flexibility in handling different products and container sizes.

3. Food-Grade Compatibility:

• Constructed from 304/316 stainless steel and food-safe materials (e.g., PTFE, silicone).

• Fully compliant with FDA, NSF, and EU food contact regulations.

• Suitable for filling water, juices, sauces, oils, dairy products, and more.

4. High Accuracy:

• Precision flow meters or load cells ensure ±0.5% accuracy in fill volume.

• Drip-free nozzles and anti-splash designs minimize product waste and contamination.

5. Versatile Container Handling:

• Compatible with various container sizes (e.g., 1L bottles, 5L pails, 20L drums).

• Quick changeover between container types with tool-free adjustments.

6. Hygienic Design:

• Removable nozzles, hoses, and filters for easy cleaning and sterilization.

• CIP (Clean-In-Place) compatibility for automated cleaning cycles.

• Optional steam sterilization for high-hygiene applications.

7. Safety and Environmental Protection:

• ATEX/NEMA-rated components for hazardous environments (e.g., flammable solvents).

• Spill containment trays, static grounding systems, and emergency stop buttons.

• Fume extraction systems to reduce operator exposure to vapors.

8. User-Friendly Interface:

• Touchscreen HMI (Human-Machine Interface) for intuitive operation and recipe management.

• Pre-programmable fill volumes, speeds, and cycle times for different products.

9. Durability and Maintenance:

• Robust construction with chemical-resistant materials for long lifespan.

• Low maintenance requirements due to self-priming pumps and easy-to-clean components.

Applications

1. Food and Beverage:

• Filling bottles with water, juices, sauces, dressings, oils, or syrups.

• Bulk filling of pails or drums with edible oils, dairy products, or soups.

2. Pharmaceuticals:

• Filling containers with oral liquids, syrups, or nutraceuticals.

• GMP-compliant design ensures traceability and contamination control.

3. Cosmetics and Personal Care:

• Filling bottles with lotions, creams, shampoos, or conditioners.

• Hygienic design prevents cross-contamination.

4. Chemical and Industrial:

• Filling food-grade chemicals (e.g., citric acid, preservatives) into containers.

• Safe handling of viscous or corrosive liquids with ATEX-rated components.

5. Agricultural Products:

• Filling containers with honey, molasses, or other viscous food products.

• High-accuracy dosing ensures consistent product quality.

Benefits

1. Efficiency:

• Semi-automatic operation reduces labor costs and increases throughput.

• Quick changeover between container sizes minimizes downtime.

2. Precision:

• High-accuracy filling ensures consistent product quality and reduces waste.

• Adjustable parameters accommodate different products and container sizes.

3. Safety:

• CE certification ensures compliance with safety and environmental standards.

• ATEX-rated components handle hazardous environments safely.

4. Hygiene:

• Food-grade materials and CIP compatibility ensure cleanliness.

• Drip-free nozzles and anti-splash designs minimize contamination.

5. Cost Effectiveness:

• Minimizes product loss and reduces material costs.

• Low maintenance requirements due to durable construction and easy-to-clean components.

6. Flexibility:

• Customizable pumps, nozzles, and flow meters for diverse applications.

• Easily integrated into existing workflows or expanded as needed.

Customization Options

1. Flow Meter/Load Cell: High-precision flow meters or load cells for accurate filling.

2. Pump Options: Centrifugal pumps, gear pumps, or diaphragm pumps for viscous liquids.

3. Nozzle Designs: Foam-reducing, bottom-up filling, or splash-proof nozzles for specific applications.

4. Safety Features: ATEX/NEMA-rated components, static grounding, and spill containment.

5. Materials: Stainless steel, PTFE, or chemical-resistant alloys for corrosive products.

6. Automation Add-Ons: Conveyor systems, labeling equipment, or data logging for traceability.

7. Environmental Control: Vacuum or nitrogen blanketing to prevent oxidation or contamination.

8. IoT Connectivity: Remote monitoring and troubleshooting for predictive maintenance.

Conclusion

The 1000L semi-auto filling system is a reliable, efficient, and hygienic solution for high-volume filling of food-grade liquids. Its CE certification, precision, and customizable features make it ideal for food processing, pharmaceuticals, cosmetics, and industrial applications. By investing in this system, businesses can ensure consistent product quality, reduce costs, and maintain compliance with strict safety and hygiene standards.

Immediate Order:

Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com