10L Fully Automatic Three-head Barrel Filling Machine
A 10L Fully Automatic Three-Head Barrel Filling Machine is designed for high-speed, precise, and efficient filling of liquids into 10-liter barrels or containers. This machine is commonly used in industries such as food and beverage, chemicals, pharmaceuticals, and oil and lubricants. Below is a detailed overview of its features, benefits, applications, and key considerations:
Key Features:
Fully Automatic Operation:
Three-Head Design: Three independent filling heads allow for simultaneous filling of multiple barrels, increasing productivity.
PLC Control: Programmable logic controller ensures accurate and repeatable filling cycles.
Touchscreen Interface: User-friendly HMI (Human-Machine Interface) for easy operation and parameter adjustments.
Precision Filling:
High-Accuracy Sensors: Ensures ±10-50ml accuracy for 10L containers, reducing product wastage.
Volumetric or Gravimetric Filling: Depending on the model, it can measure by volume or weight for precise filling.
Adjustable Filling Speeds: Prevents spills and overfilling, especially for viscous or foaming liquids.
Versatility:
Multiple Container Sizes: Can handle various container sizes (e.g., 5L, 10L, 20L) with minimal adjustments.
Liquid Compatibility: Suitable for filling water, oils, chemicals, syrups, sauces, and more.
Nitrogen Blanketing (Optional): Preserves product freshness by purging oxygen before sealing.
Sealing and Capping:
Automatic Sealing: Seals barrels with lids or caps after filling, ensuring leak-proof closures.
Tightening Mechanism: Ensures secure caps or lids, preventing contamination or spillage.
Hygienic Design:
Stainless Steel Construction: 304/316 stainless steel contact parts for corrosion resistance and hygiene.
Easy Cleaning: Smooth surfaces and removable components simplify sanitation.
Food-Grade Materials: Compliant with food safety standards (e.g., CE, FDA, NSF).
Safety Features:
Emergency Stop Button: Halts operation immediately in case of emergencies.
Overflow Protection: Detects and prevents overfilling to avoid spills.
Interlocking Guards: Protects operators during maintenance or adjustments.
Dust and Spill Control:
Integrated Drip Trays: Collects spills and drips, keeping the work area clean.
Sealed Hoses and Valves: Minimizes product leakage and contamination.
Customizable Options:
Date/Batch Coding: Optional printers for labeling barrels with expiration dates or batch numbers.
Conveyor Systems: Automates barrel transport to downstream processes like labeling or palletizing.
Level Sensors: Detects fill levels and adjusts flow rates accordingly.
Efficiency:
High Throughput: Capable of filling up to 600-1200 barrels per hour, depending on the model and product viscosity.
24/7 Operation: Designed for continuous use with minimal downtime.
Benefits:
Precision and Consistency: Accurate filling reduces product waste and ensures uniform fill levels.
Hygiene and Safety: Stainless steel construction and sealed components meet food safety standards.
Efficiency: Automated operation increases productivity and reduces labor costs.
Product Integrity: Optional nitrogen blanketing preserves product freshness and prevents oxidation.
Versatility: Suitable for a wide range of liquids and container sizes.
Low Maintenance: Robust design and easy-to-clean components minimize downtime.
Applications:
Food and Beverage: Filling syrups, sauces, oils, juices, or alcoholic beverages into 10L barrels.
Chemicals and Pharmaceuticals: Packaging liquid chemicals, solvents, or pharmaceutical formulations.
Oil and Lubricants: Filling motor oils, hydraulic fluids, or greases into barrels.
Industrial Products: Packaging cleaning agents, adhesives, or industrial fluids.
Water Treatment: Filling treated water or disinfectants into barrels for distribution.
Operation Steps:
Container Placement:
An empty 10L barrel is placed under one of the three filling heads via an infeed conveyor or manually.
Filling:
The machine measures the required volume or weight of liquid using sensors and fills the barrel through a nozzle.
For viscous liquids, a pump or gravity system ensures smooth filling.
Sealing/Capping:
After filling, the machine automatically places a lid or cap on the barrel and tightens it securely.
Discharging:
The filled and sealed barrel is discharged onto an outfeed conveyor for further handling (e.g., labeling, palletizing).
Cleanup:
Drip trays and sealed components minimize spills, keeping the machine and work area clean.
Considerations When Purchasing:
Product Type: Ensure the machine is suitable for your specific liquid (e.g., viscosity, foaming, or corrosive properties).
Output Requirements: Choose a model with the appropriate speed (barrels per hour) for your production needs.
Container Compatibility: Verify compatibility with your barrels (e.g., size, shape, material).
Hygiene Standards: Check compliance with food safety regulations (e.g., FDA, CE, NSF).
Customization Needs: Consider additional features like nitrogen blanketing, coding systems, or integration with other equipment.
Maintenance and Training: Ensure the machine is easy to clean and maintain, and that operators receive proper training.
Budget: Fully automatic machines are more expensive than manual or semi-automatic options but offer long-term efficiency gains.
Why Choose This Machine?
This machine combines precision, hygiene, and efficiency, making it ideal for filling liquids into 10L barrels. The three-head design maximizes productivity, while the automated system reduces labor costs and minimizes product waste. It’s a reliable solution for industries seeking scalable, high-quality filling operations.
Immediate Order:
Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
