Automatic Drum Filling Machine High-Speed TopFill System - GLZON
Automatic Drum Filling Machine with High-Speed TopFill System | GLZON
Overview
The GLZON Automatic Drum Filling Machine features a High-Speed TopFill System designed for efficient, precise, and safe filling of liquids into open-top drums, IBC totes, and intermediate bulk containers. Ideal for chemicals, lubricants, oils, greases, and other heavy-duty or hazardous products, this system combines speed, accuracy, and reliability in industrial environments.
Key Features
High-Speed TopFill Technology
Overhead Nozzle Design: Prevents splashing and aerosolization, ensuring clean and spill-free filling.
Dual-Speed Filling: Fast initial fill with precision top-off for ±0.1% accuracy.
Vapor Recovery: Enclosed fill heads with carbon filters to capture fumes and minimize emissions.
Heavy-Duty Construction
Stainless Steel (304/316L): Corrosion-resistant materials for harsh chemicals and high-viscosity products.
Viscosity Handling: Capable of filling products up to 10,000 cP (customizable for higher viscosities).
ATEX/IECEx Certified: Safe for use in hazardous environments (e.g., flammable liquids, solvents).
Safety & Compliance
Static Grounding System: Automated drum grounding to eliminate static sparks.
Interlocked Guards: Prevents accidental access during operation.
Nitrogen Overlay (Optional): Inert gas purging to protect oxygen-sensitive products.
Automation & Efficiency
Weight-Based Accuracy: Integrated load cells and HMI controls ensure precise fill levels.
Continuous Operation: Automated drum indexing and conveyor systems for high throughput.
Quick Changeover: Tool-free adjustments for different drum sizes (20L–200L).
Customizability
Container Compatibility: Supports open-top drums, IBC totes, and intermediate bulk containers.
Material Options: Hastelloy or PTFE linings for extreme chemical compatibility.
Data Logging: USB/Ethernet export for batch tracking and compliance.
Technical Specifications
Filling Capacity: 20L–200L drums, IBC totes, or custom containers.
Viscosity Range: Up to 10,000 cP (higher viscosities available on request).
Accuracy: ±0.1% (weight-based) or ±0.5% (volumetric).
Power: Explosion-proof motors (220V/50Hz or 110V/60Hz).
Certifications: ATEX, CE, ISO, OIML-R60 (weighing systems).
Applications
Chemicals & Petrochemicals: Solvents, oils, resins, adhesives, and flammable liquids.
Lubricants & Greases: Industrial oils, gear oils, greases, and cutting fluids.
Food & Beverage: Edible oils, syrups, and bulk ingredients (optional food-grade design).
Pharmaceuticals: APIs, suspensions, and sterile liquids (cleanroom compatible).
Paints & Coatings: High-viscosity formulations and solvent-based products.
Operation Steps
Drum Placement: Open-top drum is positioned under the overhead filling nozzle.
Automatic Grounding: Static elimination system grounds the drum to prevent sparks.
Precision Filling: Weight-based or volumetric dispensing with controlled flow rate.
Nozzle Retraction: Automated lift and seal to prevent dripping or spillage.
Optional Capping/Sealing: Apply tamper-evident seals or closures (if required).
Cycle Completion: Filled drum moves to next stage (e.g., labeling, palletizing).
Optional Features
Conveyor Systems: Roller or belt conveyors for seamless drum handling.
Remote Control: Start/stop cycles from a safe distance (explosion-proof remote).
Vacuum Purging: Removes residual product from hoses to prevent cross-contamination.
Inert Gas Overlay: Nitrogen blanketing for oxygen-sensitive products.
Data Integration: MES/ERP connectivity for real-time production monitoring.
Benefits of GLZON’s Solution
Speed & Precision: High-speed filling with ±0.1% accuracy reduces cycle time and product waste.
Versatility: Handles thin liquids, viscous products, and hazardous materials with ease.
Regulatory Compliance: ATEX and CE certifications ensure safety in explosive atmospheres.
Low Maintenance: Robust stainless steel construction with easy-to-clean components.
Scalability: Suitable for small-scale production or large industrial operations.
Why Choose GLZON?
GLZON’s Automatic Drum Filling Machine with High-Speed TopFill System is engineered for industries requiring reliable, efficient, and safe filling solutions. Whether you’re processing chemicals, lubricants, oils, or other heavy-duty liquids, GLZON delivers precision, automation, and peace of mind.
Contact GLZON today for a customized solution!
Immediate Order:
Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
