5-25L Paints or Lubricants Semi Auto Weighing Filling Machine with Capping
A 5-25L Paints or Lubricants Semi-Auto Weighing Filling Machine with Capping is designed for precise, efficient, and hygienic filling of large containers (e.g., cans, pails, or drums) of paints, lubricants, chemicals, or other viscous liquids. Below is a detailed breakdown of its features, benefits, and applications to help you understand how it can meet your production needs.
Key Features:
Semi-Automatic Operation:
The operator manually places the container under the filling nozzle and removes it after filling and capping.
Some models offer dual filling heads for increased efficiency, allowing one operator to handle two containers simultaneously.
Uses high-precision load cells to measure the weight of the product during filling, ensuring accurate fill levels (e.g., ±0.1% error).
Weighing-Based Filling:
Dual-Head Design (Optional):
Manual Container Handling:
High Precision:
Set target weights, fill speeds, and tolerances via a user-friendly touchscreen interface.
Digital load cells and a precise weighing module ensure consistent fill volumes, even for highly viscous products like paints or lubricants.
Advanced Weighing System:
Adjustable Parameters:
Versatility:
Handles a wide range of container sizes (e.g., 5L to 25L cans, pails, or drums) with minimal adjustments.
Suitable for filling paints, lubricants, adhesives, chemicals, and other viscous or non-viscous liquids.
Multi-Product Compatibility:
Container Size Flexibility:
Hygiene and Safety:
Sealed components and smooth surfaces minimize contamination risks.
Prevents spills and overfilling, keeping the work area clean and reducing product waste.
Made from food-grade stainless steel (304 or 316) that is corrosion-resistant, easy to clean, and compliant with hygiene standards.
Stainless Steel Construction:
Drip-Free Nozzles:
Sanitary Seals:
Integrated Capping:
Handles screw caps, snap caps, or press-on caps, depending on the model.
After filling, the machine automatically places and tightens the cap on the container, ensuring a secure seal.
Automatic Capping Function:
Compatible with Various Cap Types:
User-Friendly Interface:
Store multiple filling profiles for different products or container sizes, ensuring quick changeovers.
Intuitive interface for setting fill weights, speeds, and capping parameters, with real-time monitoring and error alerts.
Touchscreen Control Panel:
Pre-Set Recipes:
Safety and Compliance:
Meets international safety and quality standards for industrial equipment.
Quickly halts operation in case of emergencies.
Emergency Stop:
CE/ISO Compliance:
Optional Features:
Alternative to weighing for filling, using ultrasonic or infrared sensors to detect fill levels.
Maintain optimal product temperature during filling (e.g., for heat-sensitive materials).
Apply expiration dates, batch numbers, or barcodes for traceability (requires manual or semi-auto integration).
Inert gas purging to prevent oxidation or contamination of the product during filling.
Nitrogen Blanketing:
Date Coding/Batch Numbering:
Temperature Control:
Level Sensors:
Benefits for Your Factory:
Cost-Effective:
Semi-automatic operation reduces labor costs compared to fully manual processes while being more affordable than fully automatic systems.
Precision and Consistency:
Weighing-based filling ensures accurate fill levels, minimizing product waste and ensuring consistent quality.
Hygiene and Safety:
Stainless steel construction and sealed components comply with hygiene standards, reducing contamination risks.
Versatility:
Suitable for various container sizes and materials (e.g., metal cans, plastic pails), making it adaptable to different products.
Low Maintenance:
Easy-to-clean surfaces and accessible components minimize downtime and maintenance costs.
Scalability:
Start with a basic model and add upgrades (e.g., nitrogen blanketing, date coding) as your production needs grow.
Compliance:
CE/ISO certification ensures the machine meets global safety and quality standards.
Applications:
Paints and Coatings:
Filling and capping cans or pails of water-based or solvent-based paints, varnishes, or coatings.
Lubricants:
Filling and sealing containers of motor oils, greases, or industrial lubricants.
Chemicals:
Filling and capping drums of industrial chemicals, cleaning solutions, or adhesives.
Food and Beverage:
Filling and sealing large containers of sauces, syrups, or edible oils.
Pharmaceuticals:
Filling and capping containers of liquid medications or supplements (with appropriate material adjustments).
Operation Steps:
Container Placement:
The operator manually places an empty container (e.g., can, pail, or drum) under the filling nozzle.
Automatic Filling:
The machine detects the container and starts filling it to the pre-set weight using the integrated weighing system.
Weight Verification:
The machine stops filling once the target weight is reached, ensuring accurate fill levels.
Automatic Capping:
After filling, the machine automatically places and tightens the cap on the container, ensuring a secure seal.
Container Removal:
The operator removes the filled and capped container and places the next empty container under the nozzle for continuous operation.
Cleanup:
Stainless steel surfaces and sealed components make cleanup quick and easy, ensuring hygiene between batches.
Considerations When Purchasing:
Container Size and Material:
Ensure the machine can handle the sizes and materials of your containers (e.g., metal cans, plastic pails).
Output Needs:
Determine the number of containers you need to fill per hour and choose a machine with the appropriate speed (typically 100-300 containers per hour for semi-auto machines).
Accuracy Requirements:
Select a machine with the appropriate level of precision (e.g., ±0.1% for high-precision applications).
Customization Needs:
Consider additional features like nitrogen blanketing, date coding, or integration with other equipment.
Budget:
Balance cost with features; semi-automatic machines are more affordable than fully automatic systems but still offer high precision.
Training and Maintenance:
Ensure the machine is easy to operate and maintain, with accessible spare parts and support.
Safety Regulations:
Ensure the machine complies with local safety and hygiene standards, especially for hazardous materials like paints or chemicals.
Why Choose This Machine?
A 5-25L Paints or Lubricants Semi-Auto Weighing Filling Machine with Capping offers a reliable solution for medium-scale production of viscous liquids, combining accuracy, versatility, and cost-effectiveness. Its weighing-based filling system ensures precise fill levels, while the integrated capping function streamlines the packaging process. With its hygienic design, compliance with safety standards, and optional upgrades, this machine is ideal for filling paints, lubricants, chemicals, and other liquids in a flexible and efficient manner. By investing in this machine, you can improve productivity, reduce labor costs, and meet the demands of your market—all while maintaining the flexibility to scale your production as your business grows.
Immediate Order:
Website: http://www.wwbiotec.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
